Description
This Capsule Counting Machine works for filling many kinds of solid‑form products in pharmaceutical and food industries. The bottle‑stopping parts on the bottle‑delivery track bring bottles from upstream equipment.
Bottles are stopped at the filling position and wait for filling. Medicines move into the material bin in good order through the vibration of feeding corrugated plates. A counting photoelectric sensor is installed inside the material bin. Drugs falling into the bin get quantitative counting from the photoelectric sensor and then go into bottles at the filling position. The whole machine runs through its operation interface. A high‑speed PLC drives execution parts to finish counting, bottling and monitoring tasks. This machine counts items fast and accurately. It can precisely count all shaped tablets and transparent capsules.
Main Features
The Capsule Counting Machine owns many practical‑oriented main features. It offers great compatibility for various solid medicines, gentle vibration feeding, reliable anti‑dust sensing, high‑precision counting and complete intelligent alarm‑detection functions. All these advantages make it well‑suited for stable bottling production in pharmaceutical and food workshops.
- Strong compatibility: It counts and fills tablets (including special‑shaped tablets), capsules, soft capsules (transparent or opaque), pills and other solid preparations or solid particles. The machine features excellent universal adaptability, so it can handle most common solid medicinal products on the market without replacing extra parts. It supports diversified production needs and greatly improves the overall production flexibility of pharmaceutical and food processing lines.
- Vibration feeding: Eight‑channel vibration delivers materials evenly. The unique flip‑plate distributing unit keeps steady and smooth feeding without damaging medicines. The optimized vibration frequency ensures continuous and orderly material transportation. It effectively avoids material accumulation, blockage and particle abrasion, protecting the complete appearance and quality of finished medicines during high-speed production.
- High‑dust resistance: Our self‑developed anti‑high‑dust photoelectric sensor keeps stable work under dusty conditions. It reduces the influence of powder and tiny debris on signal reception. Unlike ordinary sensors that are easy to fail in dusty workshops, this special‑designed sensor maintains reliable counting signals and lowers frequent equipment pause caused by dust interference.
- Accurate counting: Photoelectric sensors carry out automatic counting. Its bottling error is better than national standards. It captures each passing‑by medicine with fast‑response signal detection. It greatly reduces wrong‑count risks during mass production, and helps users get consistent counting results for every finished bottle.
- High‑level intelligence: It supports multiple detection and alarm functions, such as no‑bottle detection and fault self‑check.It supports multiple detection and alarm functions, such as no‑bottle detection and fault self‑check. When abnormal situations appear during running, the machine will trigger visible and audible alarms to remind operators right away. These practical functions help workers locate potential problems quickly, reduce unnecessary downtime, and protect the safety and continuity of bottling‑production tasks.
Technical Parameters
Note: All data above are tested under standard working‑condition. Actual performance may change with different bottles, drug types and operating environment. Please refer to real‑machine test results for practical production.
| Parameter | Specification |
|---|---|
| Suitable Bottle Sizes | Round and square plastic bottles from 10 mL to 300 mL |
| Fillable Materials | Size 00–#5 capsules, soft capsules, Φ5.5–22 mm plain tablets, special‑shaped tablets, sugar‑coated tablets, Φ3–22 mm pills |
| Production Capacity | 10–60 bottles per minute for 100 capsules per bottle. Actual speed depends on bottle size, filling quantity and medicine specifications. |
| Filling Range | 1–9999 capsules per bottle |
| Power Supply and Power | AC 220 V, 50 Hz, 0.5 kW |
| Counting Accuracy | ≥99.5 %, better than common industry standards |
| Air‑source Pressure | 0.6 MPa |
| Overall Dimensions | 1360 × 1260 × 1670 mm |
| Weight | 480 kg |
Summary
This automatic capsule counting machine is a practical and high‑precision device for the pharmaceutical and food industries. It uses stable vibration feeding and advanced photoelectric sensing technology to count and fill various solid medicines quickly and accurately. With strong compatibility, high dust resistance and intelligent monitoring functions, the machine works stably in complex working environments. It achieves a high counting accuracy above 99.5% and supports a wide filling range and adjustable production speed. Simple operation, reliable performance and low error rate make it an ideal equipment for daily medicine bottling production.
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