What is a Single-Disc Counting Machine?
A single-disc tablet and capsule counting machine is a semi-automatic device for counting tablets, capsules, pills and softgels with high accuracy. It adopts a combination of rotating counting disc and electromagnetic vibration. This smart structure allows various solid medicines to slide steadily into fixed counting slots for precise quantitative discharging.
Traditional manual counting is time-consuming and labor-intensive. This single-disc tablet counter effectively reduces working pressure, improves counting accuracy and boosts overall production efficiency, while always meeting strict hygienic production standards.
Counting discs can be customized with different slot sizes and quantities. The machine therefore adapts to most common shapes and sizes of tablets and capsules. It is widely suitable for pharmaceutical factories, nutritional supplement workshops, laboratories, hospital pharmacies and small-scale health product production sites.
Core Working Principle
The SP-100 single-disc tablet and capsule counting machine is a practical semi-automatic counting device. It is specially designed for small-batch counting and bottling of tablets and capsules in laboratories, hospitals and supplement production lines.
Equipped with a stable electromagnetic vibration counting system, the equipment makes tablets, capsules, pills and solid granules move evenly into disc slots. This scientific feeding method completely avoids material stacking, overlapping and jamming.
The counting disc keeps static when no container is placed under the discharge outlet. Once a bottle is positioned, the motor drives the disc to rotate steadily. Each slot on the disc holds a fixed number of medicines, so materials fall into the container with accurate quantity.
The counting disc is replaceable and customizable. It fits standard capsules from size 00# to 5#, common tablets, softgels and special-shaped pills without complicated parameter adjustment. The whole counting and bottling process is simple, stable and highly efficient for small-batch pharmaceutical packaging.
Key Features
The optimized electromagnetic vibration structure greatly lowers operating noise. The noise level can be as low as 20 decibels during capsule counting. Ultra-quiet operation perfectly fits usage scenarios such as
laboratory testing and hospital pharmacy dispensing.
- Dual Adjustable Speed System
Both the counting disc rotation speed and vibration intensity are adjustable. Operators can flexibly set suitable working status according to different materials, including various tablets, capsules, granules and solid pills.
- Anti-breakage Hopper Design
The upgraded hopper cancels traditional blocking plates and adopts a reasonable inclined angle. This design effectively prevents capsule cracking and material blocking, ensuring smooth and continuous feeding. The deepened hopper structure supports long-time stable production.
- Efficient Small-batch Production
The maximum working capacity can reach 36 bottles per minute. Stable output and flexible operation make the SP-100 an ideal semi-automatic bottling machine for small and medium production lines.
- GMP Standard Stainless Steel Structure
All parts that contact materials, including the hopper and base plate, are made of high-quality 304 stainless steel. The whole machine fully complies with GMP pharmaceutical production standards and ensures clean, hygienic and safe material filling.
- Wide Application Coverage
This versatile tablet and capsule counting machine supports counting and bottling of tablets, capsules, softgels, pills and granules. It meets the packaging needs of various solid pharmaceutical and health care products.
How to Use the SP-100 Single-Disc Counting Machine
1. Connect the device to a power supply that matches local voltage specifications.
2. Install a matched counting disc according to the actual size and shape of your medicines.
3. Pour tablets, capsules, pills or softgels into the hopper.
4. Place empty bottles or containers at the discharge outlet and start the machine.
5. The machine automatically counts and discharges materials according to the preset quantity.
6. Replace containers repeatedly to complete batch bottling or bagging, suitable for small-batch pharmaceutical and nutritional product production.
7. Clean all material-contact parts after daily use. Regular maintenance keeps the machine hygienic and extends its service life.
Technical Parameters
The SP-100 tablet and capsule counting machine adopts mature single-disc vibration technology. All structural settings balance stable operation, convenient adjustment and GMP compliance to satisfy small-batch packaging demands.
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Parameter
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Specification
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Counting Disc Diameter
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400 mm
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Motor Power
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550 W
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Applicable Capsule Size
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0#–5#
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Machine Weight
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65 kg
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Production Capacity
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14–40 bottles/min
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Voltage
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220 V
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Machine Dimensions
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550 × 650 × 800 mm
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Tablet & Capsule Counting Machines – Model Comparison
Different tablet and capsule counting machines adopt different counting principles and have distinct output levels. You can select the proper model according to your production scale, materials and budget.
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Model
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Counting Method
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Capacity
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Suitable Materials
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Typical Applications
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SP-100
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Single Disc Vibratory Counting
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14–40 bottles/min
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Tablets, capsules, pills, granules
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Laboratories / Small-batch production
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YHSLJ-2
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Photoelectric Electronic Counting
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1000–1800 pieces/min
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Tablets, capsules, softgels
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Small factories / Research institutes
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YHSLJ-4
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Photoelectric Electronic Counting
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2000–3500 pieces/min
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Tablets, capsules, softgels
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Small and medium factories
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YHSLJ-8A
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Multi-Channel Photoelectric Track Counting
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10–60 bottles/min
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Tablets, capsules, softgels, pills
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Medium and large pharmaceutical factories
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Quick Selection Guide
Refer to the hints below to pick the right tablet and capsule counting machine matching your production requirements.
- Laboratories / Small-batch production → SP-100
- High-precision electronic counting → YHSLJ-2
- Tabletop high-output model → YHSLJ-4
- Fully automatic production line → YHSLJ-8A
Packing and Shipping
Every machine is wrapped with professional shockproof materials. Standard packaging effectively prevents scratches and collision damage during long-distance transportation. Reliable international logistics services ensure safe and on-time delivery for global customers.
Product Summary
The SP-100 single-disc tablet and capsule counting machine is a practical and cost-effective semi-automatic counting device for solid medicines. It features low noise, hygienic operation, flexible parameter adjustment and stable counting accuracy. Simple operation and replaceable accessories greatly lower usage and maintenance costs. It serves as the optimal counting solution for laboratories, hospital pharmacies and small and medium health product production workshops.
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