Description
The AGL‑1 peristaltic pump filling machine, a practical Ampoule Filler, is an upgraded model of our original ampoule drawing, filling and sealing machine. It fixes dripping liquid and inaccurate measuring problems. It is especially suitable for laboratory operators without relevant equipment‑using experience.
Main Features
- The filling system uses PLC together with a peristaltic pump. It has a sensor‑controlled “no bottle, no filling” function and gives quick responses.
- The peristaltic pump works with stepping motor pulses to stop liquid leakage and insufficient liquid supply.
- The gas‑control valve uses a flow meter instead of the hard‑to‑adjust copper valve. This optimized design enables precise and stable gas flow regulation, making parameter adjustment simpler and ensuring consistent machine operation during formal production.
Technical Parameters
The table below lists main working indicators of the AGL‑1 peristaltic pump filling machine for your equipment selection and daily operation reference.
| Item | Specification |
|---|---|
| Applicable specification | 1‑2 ml |
| Output | 2400‑3600 pieces per hour |
| Motor | 220 V, 370 W, 50 Hz |
| Available fuel gas | liquefied petroleum gas / coal gas / acetylene |
| Gas consumption | pipeline gas 0.5‑0.7 m³/h (fuel gas); LPG 0.08‑0.1 Mpa |
| Combustion‑supporting gas and dosage | oxygen 0.4 m³/h, 0.1 Mpa |
| Dimensions | 10007501000 mm |
| Weight | 75‑85 kg |
Product Advantages
- It uses a peristaltic pump to replace the old glass plunger pump. Users can adjust filling volume with one single button.
- The whole machine adopts fully‑wrapped 304 stainless steel. It reduces sanitary dead corners and is easy to clean.
- It has a photoelectric “no bottle, no filling” sensor. It provides precise filling and prevents liquid dripping.
- It supports gas sources including coal gas, oxygen or hydrogen‑oxygen mixed gas.
- Both filling needles and nitrogen‑filling needles are made of 316L stainless steel and meet pharmaceutical production requirements.
Working Principle
This machine uses cam‑gear structure. As a reliable Ampoule Filler, first, a dial wheel pushes ampoule bottles onto the bottle‑feeding rack. The rack moves from left to right and sends ampoule bottles to the filling station and sealing station one after another. Copper clamps cut off the waste top part of each ampoule bottle and finish the sealing work.
Precautions
Before you start the machine, turn it manually with a crank handle. Check whether it runs smoothly. Do not start it until everything works well. Important: pull out the crank handle and disconnect it from the machine before startup for operation safety.
Choose proper tools when you adjust the machine. Never use over‑sized tools or apply too much force to take parts apart. You may damage components and hurt machine performance.
Tighten all screws after every machine adjustment. Turn the machine by crank handle and check its movement before you power it on.
Check the flame condition of the flame head regularly. After long‑time use, carbon dirt may block its small holes or deform the holes, which will change flame performance.
Fit an exhaust pipe for the machine’s flame head. The pipe carries away heat and small amounts of gas dust. It keeps proper indoor temperature, humidity and cleanliness to protect product quality and workers’ health.
Keep the whole machine clean. Do not leave oil stains, liquid medicine or broken glass pieces on it, or these things will corrode the equipment.
Summary
The AGL‑1 peristaltic pump filling machine is user‑friendly for lab workers. As a practical Ampoule Filler, it brings stable, accurate ampoule filling‑sealing performance and satisfies basic pharmaceutical production needs for small‑batch laboratory processing tasks.
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